
3
Boil-out Gage Practice and Policy
On new boiler installations, it is common procedure to initially operate the boiler at a reduced
pressure for a short time to ‘cook out’ foreign materials (pipe joint compound, grease, oil, flux,
etc.) that remain in the drum or other pressurized parts of the system after the boiler has been
constructed. During this boil-out period, most of the suspended or dissolved debris is flushed
out with blow-down discharges. However, a small amount of residue is unavoidably deposited
as a film on all internal wetted surfaces… including those of the water gage glass. This type of
scum layer is nearly impossible to remove by blowing down the gage glass, particularly if the
gage glasses are protected by mica shields, as they must be, in high pressure installations.
As a practical matter, it is more expedient to employ an inexpensive temporary level gage,
which can be discarded or returned after the boil-out procedure, rather than to use then rebuild
the gage glass intended for regular service. For boil-out purposes on new water columns, Clark-
Reliance provides a temporary level gage at no charge, or at a refundable charge, under one of
the following conditions:
1) When a Prismatic, Flat Glass, or Simpliport gage having ¾” O.D. end nipples is supplied as
part of a water column, and the boil-out pressure will not exceed 200 PSIG, Clark-Reliance
automatically will furnish for temporary boil-out service the following parts at no charge:
1 pc. – ¾” O.D. tubular glass gage cut to the proper length
2 pcs. – Rubber packing rings (*)
1 pc. – Low visibility shield (so that low vision in the tubular glass gage is the same as in the
gage glass that will be used for regular service).
At the conclusion of the boil-out procedure, all of the above parts should be discarded. When
the gage having stainless steel nipples is installed, it is essential that the appropriate (non-
rubber) packing rings are used, to assure durable sealing of the stainless steel nipples.
2) When a gage glass having flanged connections is supplied as part of a water column, and
the boil-out pressure will not exceed 200 PSIG, Clark-Reliance will furnish the following parts at
no charge:
1 set – VB991 gage valves with ½” MNPT connections
1 pc. 5/8” O.D. tubular glass gage cut to the proper length
1 pc. – Low visibility shield.
The boil-out gage valves should be temporarily installed in the ½” FNPT “Test” connections in
the flanges of the regular water gage shut-off valves, which are on the water column. This
equipment may be discarded after the boil-out has been completed.
3) On installations like the above, but where the boil-out pressure will exceed 200 PSIG, consult
Clark-Reliance to discuss options for an appropriate temporary use gage and valves. The cost
of this assembly will be listed separately on our order invoice. However, full credit will be issued
upon its return to Clark-Reliance.
* Bronze valves are supplied with rubber packing rings. These are to be used for the boil-out procedure. Steel valves are supplied
with packing cartridges and separate rubber packing rings (to beused for boil-out).
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